← Risk register SOC 17-2141 · reviewed 2026-08-11

Mechanical Engineers

296,810 US workers · median $104,110/yr · Engineering

EXPOSED

The modal mechanical engineer splits time between screen work that AI is rapidly absorbing — CAD modeling, tolerance stacks, FEA/CFD setup, spec and report writing, BOM and vendor comparison — and physical work that it cannot: standing at a test rig figuring out why the prototype cracked, walking a factory line, arguing with a supplier about what is actually manufacturable. Licensure is a real but partial shield: PE stamps matter in HVAC/building systems, pressure vessels, and forensic work, while most manufacturing and product engineers operate under the industrial exemption with no signature requirement. What survives is ownership of design decisions whose failure mode is injury, recall, or a shut-down production line.

10-year outlook: Headcount per project falls as AI eats drafting and routine simulation, but engineers who own hardware validation, manufacturability, and stamped or safety-critical sign-off stay in demand through the 2030s.

US employment, 2019–2025-3.3%
306,990296,810 workers

Roughly flat across the period, with year-to-year wobble.

Median pay $88,430 → $104,110 -5.8% in real terms (nominal +17.7%, less ~25% US inflation over the period)

The job count is not the verdict

This line is counted by the Bureau of Labor Statistics — the one figure on this page that isn't a judgement of ours. Headcount moves on demand, offshoring, demographics and the business cycle, and automation is one term among several, often not the loudest.

So a falling line is not evidence that AI did it, and a rising one is not evidence that it won't. Both happen in this register: some occupations resist automation and shrink anyway, others are highly automatable and keep growing. The marked year is 2020.

BLS projection, 2024–2034

+9.1% 293,100 → 319,600 on the projections basis

Growing, and only partly exposed

The BLS expects +9.1% more of these jobs by 2034, and at 48/100 the work is only partly exposed — some tasks are automatable, the core of the job is not. Nothing here is in tension.

Different clocks. The score is what current AI could do to this work today. The projection is how many of these jobs will exist in 2034. Everything between the two — how fast employers actually adopt, whether demand grows in the meantime — is why they can point opposite ways without either being wrong.

~18,100 openings a year on average, including replacing people who leave.

One email if this score changes. Watch as many occupations as you like from the same address — no account, and nothing is sent on a schedule, only when a verdict actually moves.

Also known as — 24 job titles this covers

Titles reported by people doing this work, from the US Department of Labor's O*NET survey. If your job title is here, this page is about your work even though the name doesn't match.

EngineerTool MakerCar DesignerBody EngineerTest EngineerTool DesignerTool EngineerBrake EngineerPlant EngineerRelay EngineerStack EngineerStress AnalystDesign EngineerDiesel EngineerEngine DesignerSystem EngineerChassis EngineerHeating EngineerProduct EngineerProject EngineerQuality EngineerTextile EngineerTooling EngineerWeapons Designer

Score — 48/100 resistance

Holding it up: judgment & accountability (13/20). Weakest point: trust premium (8/20).

Five dimensions, 0–20 each, summed. Higher means more protected. The arithmetic is shown so you can check it: 10 + 9 + 8 + 8 + 13 = 48. · Scored 2026-08-11, and re-examined when evidence accumulates rather than on a schedule.

Task resistance 10/20

Mixed — a routine tier and a judgment tier Parametric CAD generation, tolerance stack-ups, mesh setup and load-case sweeps in FEA/CFD, and drafting of test reports and ECOs are now largely toolable, but root-causing a fatigue crack on a bench fixture, judging whether a supplier's process can actually hold ±0.05 mm, and re-designing around a late vendor change keep this at 10 rather than 6 — roughly half the week is still hands-and-eyes on real hardware.

Embodiment 9/20

Some physical or field component Most hours are at a workstation, with recurring but scheduled physical work: prototype teardowns, instrumenting a test rig with strain gauges and thermocouples, first-article inspections, and factory or field trips for commissioning or failure investigation — that intermittent, mostly indoor-controlled exposure is a 9, not the 15+ of a millwright who lives in the plant.

Liability shield 8/20

Certification preferred, not legally required The industrial exemption in nearly every state means product, automotive, aerospace, and manufacturing MEs design safety-critical parts without ever holding a licence, so the 8 reflects the minority who do stamp — HVAC and plumbing drawings for permit, ASME Section VIII pressure vessel and B31 piping calcs, elevator and boiler work, forensic testimony — plus the FE/PE track being a real promotion gate in consulting.

Trust premium 8/20

Some relationship component Internal engineers are substitutable on the org chart — a drawing package or DFMEA carries no name that the customer cares about — but consulting MEs, forensic experts, and the engineer who owns a specific supplier relationship or a legacy product line do get retained personally, which is what puts this at 8 rather than 3.

Judgment & accountability 13/20

Meaningful discretion You sign off on the safety factor, the derating, the accepted deviation, and the decision to ship with a known open issue; a wrong call surfaces as a warranty spike, a CPSC recall, an OSHA-reportable injury, or a line down at $10k+/hour, and the 13 rather than 17 reflects that codes and standards — ASME, ISO 13849, FMVSS, internal design guides — bound most of those calls before you make them.

Confidence: high · reviewed 2026-08-11 · how scoring works

What this job involves — and which parts are yours

The verdict above describes this occupation as a whole. Almost nobody does the typical version of a job — tick what's actually in your week and see how your own mix sits.

AI already does these at usable quality

These still need a person

Active moats on the surviving side: liability, judgment, licensure

How to future-proof this job

Training paths for your skill gaps: MIT OpenCourseWare — finance and accounting free · edX — supply chain and inventory management free to audit · edX — performance measurement and evaluation free to audit · MIT OpenCourseWare — problem-solving and analytical method courses free · Coursera — work planning and personal productivity free to audit · OSHA Outreach Training — the 10- and 30-hour cards most employers ask for low · edX — operations management and process monitoring courses free to audit

All 35 skills ranked by how many jobs they open →

Where this experience transfers — occupations you could move toward

Computed from U.S. Dept. of Labor O*NET skill and knowledge profiles: high overlap with what you already do, a materially higher resistance score, no large jump in required training, and no licence you would have to start a new pipeline to get. Targets that pay meaningfully less, that are themselves COOKED, or whose own headcount is falling are excluded — a move into a shrinking trade is not an escape.

Mining and Geological Engineers, Including Mining Safety Engineers SAFE · 68/100 · you already have ~83% of the skill profile

Skills to close: Management of Financial Resources, Management of Material Resources, Monitoring, Complex Problem Solving

Civil Engineers EXPOSED · 63/100 · you already have ~78% of the skill profile

Skills to close: Time Management, Management of Financial Resources

Nuclear Power Reactor Operators SAFE · 70/100 · you already have ~55% of the skill profile

Skills to close: Operation and Control, Operations Monitoring, Monitoring

What would move this back up — beyond any one person

The moves above are yours to make. This is the other half: what would have to change in the world for the occupation itself to score higher. None of it is in any one person's gift, but it is where the floor actually comes from. Scores here are not a one-way ratchet. Only two of the five dimensions — task resistance and embodiment — track what machines can do. The other three track law, what buyers will pay for, and who is answerable, and those move in both directions, often in response to the same pressure AI creates. If every lever below landed, this occupation would score around 66/100, still EXPOSED.

5 specific changes that would raise this score
  • already happening task resistance +4

    Genuine two-tier structure: if CAD modeling, drawing production, mesh setup, BOM comparison and spec drafting are absorbed, the residual role is failure-mode reasoning at the rig, design-intent definition, and supplier manufacturability negotiation — tasks whose inputs are undocumented and physical. Task-mix shift alone raises this without any new rule; watch whether job postings shift from 'proficient in SolidWorks/ANSYS' to 'owns validation and root-cause'.

  • already happening liability shield +3

    Insurer/underwriter requirements rather than law: professional liability and product recall carriers writing policy conditions that AI-generated FEA/CFD or tolerance analysis must be independently verified and signed by a named engineer to preserve coverage. Already emerging in E&O endorsements excluding unverified generative-AI output.

  • plausible liability shield +5

    Narrowing or repeal of the industrial exemption in state engineering practice acts, so products and manufacturing equipment sold to the public require a PE of record. NCEES has repeatedly pushed model-law language toward this; individual state boards (e.g. proposals debated in Texas and North Carolina after industrial-exemption fights) are the concrete place to watch. Also live: ASME BPVC and B31 code updates, and post-Boeing FAA rules on Organization Designation Authorization requiring a named licensed engineer to sign design substantiation rather than a delegated engineering unit.

  • plausible embodiment +3

    Regulatory or customer-driven growth in physical verification: NHTSA/FAA/FDA insistence on hardware test evidence over simulation credit for safety-critical claims, which pushes engineer hours toward instrumented rigs, DVP&R execution and factory acceptance testing. Reinforced if ASME V&V 10/40 simulation-credibility standards get cited in acceptance criteria.

  • plausible judgment accountability +3

    Formal named-accountability regimes for design decisions: EU Machinery Regulation 2023/1230 and the General Product Safety Regulation requiring an identifiable responsible person for technical files, plus post-737-MAX corporate practice of naming a design-authority engineer per subsystem. Makes the consequential call attributable to a person rather than a team.

The limit. Trust premium has no realistic route — buyers of mechanical designs purchase parts that work, not human authorship, and no segment pays a markup for a human-drawn model. Also, most of the shield levers help engineers in HVAC, pressure vessels, aerospace and forensics; a product engineer at a consumer-goods firm under the industrial exemption may see none of them, and the exemption has survived every repeal attempt for fifty years because manufacturers lobby hard for it.

These are conditions, not forecasts — what would have to happen, not what will. Specific rules, cases and bills are named so you can go and check whether they exist and where they stand; verify before relying on any of them. Nothing here is legal or financial advice.

Where this work is, and what it pays there

BLS metro figures for 347 areas. The verdict above does not change by city — the rubric judges what the work involves, not where it happens — but pay and headcount do, and the national median hides a very wide range.

Most of these jobs

Detroit-Warren-Dearborn, MI 22,500 $109,470 +5%
Los Angeles-Long Beach-Anaheim, CA 8,780 $123,900 +19%
Houston-Pasadena-The Woodlands, TX 8,310 $125,350 +20%
New York-Newark-Jersey City, NY-NJ 6,960 $109,990 +6%
Chicago-Naperville-Elgin, IL-IN 6,900 $102,070 -2%
Boston-Cambridge-Newton, MA-NH 6,890 $119,300 +15%
Dallas-Fort Worth-Arlington, TX 5,600 $105,420 +1%
San Jose-Sunnyvale-Santa Clara, CA 5,540 $168,030 +61%

Best paid

San Jose-Sunnyvale-Santa Clara, CA 5,540 $168,030 +61%
San Francisco-Oakland-Fremont, CA 5,150 $161,370 +55%
Baton Rouge, LA 540 $135,530 +30%

Percentages are against this occupation's national median of $104,110. Counts are jobs in that metro, not vacancies. Metros where the BLS suppressed the cell are absent rather than shown as zero.

Who is actually doing this — nobody, on the record

We have no reported case of a named organisation automating this occupation. Not one deployment, not one announcement.

That is worth saying out loud next to a score of 48. The verdict above is about what the work exposes — what current AI could do to these tasks. It is not a claim that anyone has done it. For this occupation those two things have come apart completely: the capability argument is on this page, and the evidence column is empty.

Read that as a gap in the reporting we can see, not proof of absence — the dispatch runs on English-language feeds and misses plenty. If you know of a case, tell us, or add a field report from inside the job.

Quick take — do you do this job?

Has AI actually changed your work? One tap, anonymous, and the running tally is public. Nothing else is asked of you.

Self-reported and unverified — a sentiment signal, not a survey. One response per person per occupation; you can change your answer.

Field reports — what people say has changed

No field reports yet. A written account takes a paragraph rather than a tap, goes to an editor before it appears, and is the one thing on this page the rubric cannot produce on its own.

File a field report

Concrete beats general: a tool that arrived, a task that moved, a headcount decision you watched happen. Don't include anything that identifies you or your employer if that would put you at risk.

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Kept current

Rather than check back: get the digest and we'll tell you what changed — or watch a single occupation from its own page.