← Risk register SOC 51-8099 · reviewed 2026-08-11

Plant and System Operators, All Other

14,080 US workers · median $62,470/yr · Production

EXPOSED

This catchall covers control-room and field operators of industrial, gas, chemical, and utility systems — reading gauges and SCADA screens, logging readings, adjusting valves and pumps, running rounds, and responding to alarms. The screen half of the job (trend monitoring, logging, routine setpoint adjustment, shift reports) is exactly what modern DCS automation and AI anomaly detection absorb, and staffing per plant has been falling for two decades. What holds is the physical half: walking the plant, isolating equipment, diagnosing a pump that sounds wrong, and making the judgment call to trip or ride through an upset with real safety and regulatory consequences.

10-year outlook: Fewer operators per plant as remote and centralized control rooms consolidate shifts, but licensed operators who can physically diagnose, isolate, and restart equipment will stay on site through 2035.

Score — 57/100 resistance

Five dimensions, 0–20 each, summed. Higher means more protected. The arithmetic is shown so you can check it: 12 + 16 + 10 + 6 + 13 = 57.

Task resistance 12/20

Mixed — a routine tier and a judgment tier. Setpoint trimming, trend watching, and shift-log entry are already handled by DCS historians and alarm-management packages, but the same operator still has to physically valve in a spare pump, pull a strainer, and hang lockout tags during a startup — roughly half the shift resists code, which is why this sits at 12 rather than in the resistant band with millwrights.

Embodiment 16/20

Hands-on in uncontrolled environments. Rounds run through areas with H2S monitors, steam headers, confined-space entries, and hot work permits, and diagnosing a bearing by sound, vibration in the hand, or a leak smell is done standing at the machine in weather — that uncontrolled, whole-plant footprint is what puts it at 16 rather than the 8 of a control-room-only console operator.

Liability shield 10/20

Certification preferred, not legally required. Many of these positions carry a state boiler/stationary engineer licence or utility operator certification and you personally sign permits and log entries that an OSHA PSM or PHMSA investigator will read, but the process safety citation lands on the facility and the plant engineer, not your ticket — licensed-but-not-the-named-liable-party is exactly a 10.

Trust premium 6/20

Some relationship component. Your counterparties are the incoming shift, the control room, and maintenance planners who rely on a clean turnover and an honest round sheet; that continuity has real value inside the fence but no customer chooses the plant because of you, so 6 is the floor of relationship rather than anonymous output.

Judgment & accountability 13/20

Meaningful discretion. Deciding whether an alarm cascade is instrument drift or a real excursion, and whether to trip a unit at 3 a.m. against production pressure, is a call you own in the moment with people and permits downstream — it stops short of 17 only because emergency operating procedures and interlocks define most of the decision tree for you.

Confidence: medium · reviewed 2026-08-11 · how scoring works

Tasks already automatable

What survives

Active moats: embodiment, judgment, licensure

How to future-proof this job

Escape hatches — adjacent fields with better verdicts

Computed from U.S. Dept. of Labor O*NET skill profiles: high overlap with what you already do, materially higher resistance score.

Ship Engineers SAFE · 73/100 · you already have ~71% of the skill profile

Skills to close: Installation, Critical Thinking, Repairing, Troubleshooting

Field report — do you do this job?

Has AI actually changed your work?

Self-reported and unverified — a sentiment signal, not a survey. One response per person per occupation; you can change your answer.

From people who do this job

Nobody has filed one yet. If you do this work, you know things the rubric can't see.

What has actually changed in your work?

Concrete beats general: a tool that arrived, a task that moved, a headcount decision you watched happen. Don't include anything that identifies you or your employer if that would put you at risk.