← Risk register SOC 53-7072 · reviewed 2026-08-11

Pump Operators, Except Wellhead Pumpers

9,780 US workers · median $61,770/yr · Transportation

EXPOSED

The control-room half of this job — watching flow rates, pressures and tank levels, logging readings, sequencing transfers — is exactly what SCADA and DCS automation has been eating for two decades, and AI-assisted anomaly detection accelerates it. What holds is the field half: walking the line, lining up valves and manifolds, pulling samples, spotting a weeping flange or a plugged strainer, and executing lockout/tagout during upsets. The modal worker in a refinery, tank farm, or pipeline terminal survives as a field operator with fewer peers per facility, not as a gauge-watcher.

10-year outlook: Headcount keeps shrinking as remote monitoring centralizes control across terminals, but each facility still needs qualified bodies on site for lineups, sampling, and upsets — expect a smaller, more maintenance-capable and better-paid crew.

US employment, 2019–2025-2.2%
10,0009,780 workers

Roughly flat across the period, with year-to-year wobble.

Median pay $45,040 → $61,770 +9.7% in real terms (nominal +37.1%, less ~25% US inflation over the period)

The job count is not the verdict

This line is counted by the Bureau of Labor Statistics — the one figure on this page that isn't a judgement of ours. Headcount moves on demand, offshoring, demographics and the business cycle, and automation is one term among several, often not the loudest.

So a falling line is not evidence that AI did it, and a rising one is not evidence that it won't. Both happen in this register: some occupations resist automation and shrink anyway, others are highly automatable and keep growing. The marked year is 2020.

BLS projection, 2024–2034

+2.6%

Percentage only. The projection counts a different population from the 9,780 above — it includes self-employed workers, which for this occupation is most of them, so the two headcounts are not comparable.

Exposed, but growing

AI can already do a lot of these tasks, and the BLS still expects +2.6% more of these jobs by 2034. Demand for the output is growing faster than the work is being automated away — the mechanism BLS gives for software developers, and the combination people most often misread as an error.

Different clocks. The score is what current AI could do to this work today. The projection is how many of these jobs will exist in 2034. Everything between the two — how fast employers actually adopt, whether demand grows in the meantime — is why they can point opposite ways without either being wrong.

~1,500 openings a year on average, including replacing people who leave.

One email if this score changes. Watch as many occupations as you like from the same address — no account, and nothing is sent on a schedule, only when a verdict actually moves.

Also known as — 24 job titles this covers

Titles reported by people doing this work, from the US Department of Labor's O*NET survey. If your job title is here, this page is about your work even though the name doesn't match.

PumperPumpmanPipelinerOil PumperAcid LoaderPump RunnerPump TenderTank TenderPumper GagerPump MechanicPump OperatorTank OperatorBrewery PumperPigment PumperChemical PumperPump TechnicianOutside OperatorStation EngineerUtility OperatorWaste Oil PumperAirveyor OperatorConcrete OperatorPipeline OperatorAcid Pump Operator

Score — 41/100 resistance

Holding it up: embodiment (16/20). Weakest point: trust premium (3/20).

Five dimensions, 0–20 each, summed. Higher means more protected. The arithmetic is shown so you can check it: 10 + 16 + 4 + 3 + 8 = 41. · Scored 2026-08-11, and re-examined when evidence accumulates rather than on a schedule.

Task resistance 10/20

Mixed — a routine tier and a judgment tier Remote-start pumps, automated tank gauging and PLC-driven transfer sequences already handle the setpoint changes, alarm acknowledgement and shift-log entries that used to fill a tour, but nobody has automated cracking a manifold valve, changing a strainer basket, or repacking a leaking seal on a rotating pump — roughly half the shift is still work only a body in the unit can do, which is why this sits at 10 and not 4.

Embodiment 16/20

Hands-on in uncontrolled environments You work outdoors on tank dikes and loading racks in whatever weather the shift brings, climbing to gauge hatches, handling hoses and swing arms, working around hydrocarbons, H2S and pressurized lines under FRC and gas monitor — 16 rather than 20 only because the plant is a mapped, fixed facility with fixed piping rather than a new uncontrolled site every day.

Liability shield 4/20

No licence, no signature requirement No state licence gates this work; a TWIC card, HAZWOPER/HAZMAT awareness and site-specific operator qualification get you on the property, and when a transfer overfills a tank the citation lands on the operating company under PHMSA or the EPA SPCC plan, not on your personal ticket, so the 4 reflects credentialing overhead only.

Trust premium 3/20

Anonymous artifact production Nobody buying gasoline, asphalt or slurry knows your name; your output is a metered volume and a signed transfer ticket, and the only relationship that matters is shift-to-shift handover with the next operator — which is procedural, not a product.

Judgment & accountability 8/20

Meaningful discretion Most of the shift runs off written transfer procedures, line-up checklists and alarm response guides, but you decide in real time whether a pressure trend means a plugged strainer or a downstream leak and whether to shut down and lock out before calling anyone — genuine discretion inside a narrow window, which is 8 rather than 14 because the escalation path to the console and unit supervisor is short.

Scored twice. An independent second run returned 47/100 — EXPOSED, agreeing with the verdict above.

Confidence: medium · reviewed 2026-08-11 · how scoring works

What this job involves — and which parts are yours

The verdict above describes this occupation as a whole. Almost nobody does the typical version of a job — tick what's actually in your week and see how your own mix sits.

AI already does these at usable quality

These still need a person

Active moats on the surviving side: embodiment, physical-presence

How to future-proof this job

Training paths for your skill gaps: Apprenticeship.gov — electrical, HVAC, plumbing and fitting programs that pay while you learn paid to train · edX — systems thinking and evaluation methods free to audit · Apprenticeship.gov — paid, employer-sponsored trade apprenticeships, searchable by trade and ZIP paid to train · Apprenticeship.gov — industrial maintenance and millwright programs paid to train · MIT OpenCourseWare — circuits, systems and diagnostic method, free and ungated free

All 35 skills ranked by how many jobs they open →

Where this experience transfers — occupations you could move toward

Computed from U.S. Dept. of Labor O*NET skill and knowledge profiles: high overlap with what you already do, a materially higher resistance score, no large jump in required training, and no licence you would have to start a new pipeline to get. Targets that pay meaningfully less, that are themselves COOKED, or whose own headcount is falling are excluded — a move into a shrinking trade is not an escape.

Stationary Engineers and Boiler Operators EXPOSED · 64/100 · you already have ~77% of the skill profile

Skills to close: Installation, Systems Evaluation, Repairing

Tank Car, Truck, and Ship Loaders EXPOSED · 53/100 · you already have ~77% of the skill profile

Industrial Machinery Mechanics SAFE · 67/100 · you already have ~76% of the skill profile

Skills to close: Installation, Repairing, Equipment Maintenance, Troubleshooting

What would move this back up — beyond any one person

The moves above are yours to make. This is the other half: what would have to change in the world for the occupation itself to score higher. None of it is in any one person's gift, but it is where the floor actually comes from. Scores here are not a one-way ratchet. Only two of the five dimensions — task resistance and embodiment — track what machines can do. The other three track law, what buyers will pay for, and who is answerable, and those move in both directions, often in response to the same pressure AI creates. If every lever below landed, this occupation would score around 51/100, still EXPOSED.

4 specific changes that would raise this score
  • already happening task resistance +3

    Genuine two-tier job: once SCADA/AI anomaly detection absorbs routine gauge-watching and logging, what remains is abnormal-condition response — diagnosing a plugged strainer, deciding whether a weeping flange justifies shutting a transfer, manual lineup during power loss. If facilities keep cutting headcount rather than eliminating the position, the residual role is mostly the judgment tier

  • already happening embodiment +2

    If PHMSA's pipeline safety rules and API 570/653 inspection practice continue to require in-person valve lineup verification, physical sampling, and hands-on lockout/tagout by a qualified person during transfers and upsets — rather than accepting remote-camera or drone verification — the field half of the job stays irreducible and the score edges up as the control-room half disappears

  • already happening judgment accountability +2

    If EPA/PHMSA post-incident enforcement continues to trace spills and overfills to specific lineup and shutdown decisions (Buckeye, Colonial Pipeline consent decrees name operator actions), the person owning the stop-the-transfer call carries visible consequence for it

  • plausible liability shield +3

    If OSHA PSM (29 CFR 1910.119) or PHMSA operator-qualification rules are tightened to name an individual qualified operator who must personally attest to valve lineup and energy-isolation before a transfer — the way a signed permit-to-work already functions at some majors — the attestation becomes personal rather than corporate

The limit. No realistic route to a trust premium: the buyer is a refinery or midstream company purchasing throughput, and no customer of gasoline or crude ever pays extra for a human at the manifold. Headcount-per-facility is the real variable — the dimensions can hold while total jobs fall.

These are conditions, not forecasts — what would have to happen, not what will. Specific rules, cases and bills are named so you can go and check whether they exist and where they stand; verify before relying on any of them. Nothing here is legal or financial advice.

Where this work is, and what it pays there

BLS metro figures for 36 areas. The verdict above does not change by city — the rubric judges what the work involves, not where it happens — but pay and headcount do, and the national median hides a very wide range.

Most of these jobs

Houston-Pasadena-The Woodlands, TX 770 $76,670 +24%
New York-Newark-Jersey City, NY-NJ 410 $63,540 +3%
Portland-Vancouver-Hillsboro, OR-WA 300 $63,480 +3%
Midland, TX 270 $54,800 -11%
Los Angeles-Long Beach-Anaheim, CA 250 $63,060 +2%
Dallas-Fort Worth-Arlington, TX 210 $63,110 +2%
Atlanta-Sandy Springs-Roswell, GA 120 $64,050 +4%
New Orleans-Metairie, LA 120 $38,360 -38%

Best paid

Beaumont-Port Arthur, TX 90 $82,090 +33%
Baton Rouge, LA 100 $79,840 +29%
Cincinnati, OH-KY-IN 40 $79,010 +28%

Percentages are against this occupation's national median of $61,770. Counts are jobs in that metro, not vacancies. Metros where the BLS suppressed the cell are absent rather than shown as zero.

Who is actually doing this — nobody, on the record

We have no reported case of a named organisation automating this occupation. Not one deployment, not one announcement.

That is worth saying out loud next to a score of 41. The verdict above is about what the work exposes — what current AI could do to these tasks. It is not a claim that anyone has done it. For this occupation those two things have come apart completely: the capability argument is on this page, and the evidence column is empty.

Read that as a gap in the reporting we can see, not proof of absence — the dispatch runs on English-language feeds and misses plenty. If you know of a case, tell us, or add a field report from inside the job.

Quick take — do you do this job?

Has AI actually changed your work? One tap, anonymous, and the running tally is public. Nothing else is asked of you.

Self-reported and unverified — a sentiment signal, not a survey. One response per person per occupation; you can change your answer.

Field reports — what people say has changed

No field reports yet. A written account takes a paragraph rather than a tap, goes to an editor before it appears, and is the one thing on this page the rubric cannot produce on its own.

File a field report

Concrete beats general: a tool that arrived, a task that moved, a headcount decision you watched happen. Don't include anything that identifies you or your employer if that would put you at risk.

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Kept current

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