← Risk register SOC 17-3026 · reviewed 2026-08-11

Industrial Engineering Technologists and Technicians

75,570 US workers · median $66,120/yr · Engineering

EXPOSED

The analytical half of this job — compiling production data, calculating cycle times and yields, building layout drawings from measurements, writing work instructions and process documentation, and preparing cost and efficiency reports — is exactly the pattern-and-text work current AI plus MES/sensor data does cheaply. What holds is the plant-floor half: walking the line, timing actual operators, catching the informal workarounds that never appear in the data, and physically piloting a fixture or layout change. There is no license or signature requirement here, so the moat is presence and shop-floor credibility, not regulation.

10-year outlook: Headcount likely flattens or shrinks as reporting and time-study math get absorbed by MES analytics, while the surviving roles are the techs who live on the floor and commission real equipment changes.

US employment, 2019–2025+12.6%
67,11075,570 workers

Dipped in 2020, then grew past where it started.

Median pay $56,550 → $66,120 -6.5% in real terms (nominal +16.9%, less ~25% US inflation over the period)

The job count is not the verdict

This line is counted by the Bureau of Labor Statistics — the one figure on this page that isn't a judgement of ours. Headcount moves on demand, offshoring, demographics and the business cycle, and automation is one term among several, often not the loudest.

So a falling line is not evidence that AI did it, and a rising one is not evidence that it won't. Both happen in this register: some occupations resist automation and shrink anyway, others are highly automatable and keep growing. The marked year is 2020.

BLS projection, 2024–2034

+1.7% 74,600 → 75,900 on the projections basis

Exposed, but growing

AI can already do a lot of these tasks, and the BLS still expects +1.7% more of these jobs by 2034. Demand for the output is growing faster than the work is being automated away — the mechanism BLS gives for software developers, and the combination people most often misread as an error.

Different clocks. The score is what current AI could do to this work today. The projection is how many of these jobs will exist in 2034. Everything between the two — how fast employers actually adopt, whether demand grows in the meantime — is why they can point opposite ways without either being wrong.

~6,300 openings a year on average, including replacing people who leave.

One email if this score changes. Watch as many occupations as you like from the same address — no account, and nothing is sent on a schedule, only when a verdict actually moves.

Also known as — 24 job titles this covers

Titles reported by people doing this work, from the US Department of Labor's O*NET survey. If your job title is here, this page is about your work even though the name doesn't match.

PlannerSchedulerScientistSoda TesterYarn TesterCloth TesterPaper TesterTool PlannerWoolen TesterNanotechnicianAnalysis TesterLine TechnicianTest TechnicianLiaison EngineerMachine OperatorMaterial PlannerMethods EngineerNanotechnologistProcess OperatorQuality EngineerCellophane TesterEfficiency ExpertProduction ExpertReal Time Analyst

Score — 36/100 resistance

Holding it up: embodiment (11/20). Weakest point: liability shield (2/20).

Five dimensions, 0–20 each, summed. Higher means more protected. The arithmetic is shown so you can check it: 9 + 11 + 2 + 6 + 8 = 36. · Scored 2026-08-11, and re-examined when evidence accumulates rather than on a schedule.

Task resistance 9/20

Mixed — a routine tier and a judgment tier Time studies, cycle-time calculations, yield tabulations, layout CAD updates and standard-work documentation are already generated from MES/PLC and machine-vision data, but the parts that require standing at station 6 to see the operator's undocumented workaround, or running a fixture trial across three shifts to find out why it fails on second shift, still need a person — so roughly half the task list holds, not more.

Embodiment 11/20

Some physical or field component You are on the floor with a tape measure, stopwatch, and calipers doing takt observations, staging pilot cells, and moving conveyor and bench positions during changeovers, but it is a controlled indoor plant with fixed equipment and a maintenance crew doing the actual rigging — physical, not a field trade in weather or confined space.

Liability shield 2/20

No licence, no signature requirement There is no state license or PE stamp attached to this role; the process change you spec goes out under the plant engineering manager's or PE's approval, and the ISO/AS9100 documentation you write is signed off by quality management, so nothing in your work product is legally yours to defend.

Trust premium 6/20

Some relationship component Line supervisors and operators will only give you the real reasons a station runs slow after you've been on their shift long enough to be trusted, which is worth something — but the deliverable is a validated line balance or cost-per-unit figure that management judges on the numbers, and a new tech can inherit the study.

Judgment & accountability 8/20

Meaningful discretion You decide which station to time, which of two layout options to pilot, and whether an observed cycle is representative or an outlier — real calls with cost consequences — but they run inside standard-work methodology, lean/Six Sigma protocol and existing routings, and a capital or safety-relevant change goes up to engineering for the decision.

Confidence: medium · reviewed 2026-08-11 · how scoring works

What this job involves — and which parts are yours

The verdict above describes this occupation as a whole. Almost nobody does the typical version of a job — tick what's actually in your week and see how your own mix sits.

AI already does these at usable quality

These still need a person

Active moats on the surviving side: embodiment, physical-presence

How to future-proof this job

Training paths for your skill gaps: MIT OpenCourseWare — operations management free · Apprenticeship.gov — electrical, HVAC, plumbing and fitting programs that pay while you learn paid to train · Coursera — decision making under uncertainty free to audit · Khan Academy — mathematics, arithmetic through calculus free · MIT OpenCourseWare — full course materials across every department, free free · Purdue OWL — the standard reference for professional writing free · MIT OpenCourseWare — finance and accounting free · Toastmasters — public speaking practice at local clubs worldwide low

All 35 skills ranked by how many jobs they open →

Where this experience transfers — occupations you could move toward

Computed from U.S. Dept. of Labor O*NET skill and knowledge profiles: high overlap with what you already do, a materially higher resistance score, no large jump in required training, and no licence you would have to start a new pipeline to get. Targets that pay meaningfully less, that are themselves COOKED, or whose own headcount is falling are excluded — a move into a shrinking trade is not an escape.

Engineers, All Other EXPOSED · 48/100 · you already have ~86% of the skill profile

Skills to close: Operations Analysis

Mechanical Engineers EXPOSED · 48/100 · you already have ~85% of the skill profile

Skills to close: Operations Analysis, Installation, Judgment and Decision Making, Mathematics

Electrical Engineers EXPOSED · 52/100 · you already have ~78% of the skill profile

Skills to close: Active Learning, Writing, Management of Financial Resources, Speaking

What would move this back up — beyond any one person

The moves above are yours to make. This is the other half: what would have to change in the world for the occupation itself to score higher. None of it is in any one person's gift, but it is where the floor actually comes from. Scores here are not a one-way ratchet. Only two of the five dimensions — task resistance and embodiment — track what machines can do. The other three track law, what buyers will pay for, and who is answerable, and those move in both directions, often in response to the same pressure AI creates. If every lever below landed, this occupation would score around 49/100, still EXPOSED.

4 specific changes that would raise this score
  • already happening task resistance +3

    If MES/digital-twin systems absorb the report-writing, cycle-time math and layout drafting tier, the residual role becomes time-study validation against actual operator behavior, root-cause investigation of variance the data can't explain, and physical pilot runs — a genuinely two-tier job where the surviving tier is observation-and-judgment heavy

  • plausible liability shield +4

    If OSHA's ergonomics/musculoskeletal rulemaking or a state analogue (e.g. California's Cal/OSHA indoor heat and ergonomic standards) requires a named, qualified person to document and attest to workstation ergonomic assessments, the ergonomics-assessment portion of this role gains a signature requirement; similarly if machine-safeguarding risk assessments under ANSI B11.0 / ISO 12100 become an audited, individually-signed deliverable in OEM contracts

  • plausible embodiment +3

    If line changeovers shift further toward high-mix/low-volume and reshored small-batch production (semiconductor fab tooling, medical device, defense suppliers under DoD reshoring contracts), more of the work is physically re-fixturing, re-balancing and re-timing unstable stations rather than optimizing a stable line

  • plausible judgment accountability +3

    If aerospace/medical quality regimes (AS9100, FDA 21 CFR 820 process validation, IATF 16949 PPAP) increasingly name an individual technologist as the person who owns process validation and change-control sign-off — and audits trace nonconformance back to that name — the role owns consequential calls with traceable ownership

The limit. Ceiling is low. Trust premium has no realistic route: the buyer is an internal manufacturing manager who wants cost per unit down and has no preference for a human analyst. Liability gains, if any, attach to the PE or the quality manager above this role rather than to the technician; the credential here is an associate degree or certificate, not a license, and no state board is moving to license industrial engineering technicians.

These are conditions, not forecasts — what would have to happen, not what will. Specific rules, cases and bills are named so you can go and check whether they exist and where they stand; verify before relying on any of them. Nothing here is legal or financial advice.

Where this work is, and what it pays there

BLS metro figures for 206 areas. The verdict above does not change by city — the rubric judges what the work involves, not where it happens — but pay and headcount do, and the national median hides a very wide range.

Most of these jobs

Minneapolis-St. Paul-Bloomington, MN-WI 4,340 $73,060 +10%
Detroit-Warren-Dearborn, MI 2,770 $76,190 +15%
Phoenix-Mesa-Chandler, AZ 1,760 $65,120 -2%
Boston-Cambridge-Newton, MA-NH 1,580 $74,250 +12%
Cincinnati, OH-KY-IN 1,480 $77,600 +17%
Houston-Pasadena-The Woodlands, TX 1,470 $77,190 +17%
Chicago-Naperville-Elgin, IL-IN 1,430 $74,890 +13%
New York-Newark-Jersey City, NY-NJ 1,390 $75,260 +14%

Best paid

Beaumont-Port Arthur, TX 70 $121,320 +83%
Midland, TX 30 $114,140 +73%
San Jose-Sunnyvale-Santa Clara, CA 1,000 $90,660 +37%

Percentages are against this occupation's national median of $66,120. Counts are jobs in that metro, not vacancies. Metros where the BLS suppressed the cell are absent rather than shown as zero.

Who is actually doing this — nobody, on the record

We have no reported case of a named organisation automating this occupation. Not one deployment, not one announcement.

That is worth saying out loud next to a score of 36. The verdict above is about what the work exposes — what current AI could do to these tasks. It is not a claim that anyone has done it. For this occupation those two things have come apart completely: the capability argument is on this page, and the evidence column is empty.

Read that as a gap in the reporting we can see, not proof of absence — the dispatch runs on English-language feeds and misses plenty. If you know of a case, tell us, or add a field report from inside the job.

Quick take — do you do this job?

Has AI actually changed your work? One tap, anonymous, and the running tally is public. Nothing else is asked of you.

Self-reported and unverified — a sentiment signal, not a survey. One response per person per occupation; you can change your answer.

Field reports — what people say has changed

No field reports yet. A written account takes a paragraph rather than a tap, goes to an editor before it appears, and is the one thing on this page the rubric cannot produce on its own.

File a field report

Concrete beats general: a tool that arrived, a task that moved, a headcount decision you watched happen. Don't include anything that identifies you or your employer if that would put you at risk.

Watch this verdict
Kept current

Rather than check back: get the digest and we'll tell you what changed — or watch a single occupation from its own page.